Custom part manufacturing

Custom Optical Slits

Precision laser-cut metal slits for spectrometers, cameras, lasers, and scientific instruments. Specify the slit width, length, and tolerance; we produce clean, parallel edges and inspect the critical dimensions.

  • Slit widths from about 15 μm to several mm
  • Clean, straight, parallel edges
  • Single slits, arrays, and custom apertures
Four laser-cut metal optical slit plates in different materials

What affects performance

Slit Width and Edge Quality

An optical slit looks simple, but its performance depends on a consistent opening and two clean, parallel edges. Together, they affect light throughput, resolution, and stray-light control.

Factor 1

Uniform Slit Width

A narrower slit can sharpen resolution while passing less light; a wider slit increases throughput. Keeping that width consistent along the full length helps preserve a stable line shape.

Supports resolution, throughput, and repeatable optical response.
Factor 2

Clean, Parallel Edges

Both edges need to run straight and parallel without disruptive burrs or roughness. A ragged or tapered edge can scatter light and soften the cutoff the optical system is trying to define.

Helps control scatter, stray light, and edge sharpness.

Sizing guide

Optical Slit Widths and Tolerances

These values provide a practical starting point. Final dimensions are reviewed around the slit width, length, foil, material, and inspection requirement.

Typical slit widthAbout 15 μm to several mm
Width toleranceFrom a few microns to ±0.02 mm, depending on width and length
Feature positionFrom ±0.005 mm with vision alignment
Final capabilityReviewed against the metal, foil thickness, geometry, and inspection need

For sub-10 μm or sub-micron slits, or patterns made directly on an optical substrate, a different process may be more suitable. We will identify that during the manufacturability review.

Edge control

Clean Edges for Better Optical Performance

A sharp optical cutoff begins at the slit edge. We select the cutting and finishing approach around the material and function rather than treating every slit as the same part.

  • Straight and parallel. The two edges are made to run true along the slit length, helping the opening stay consistent.
  • Burr-controlled and clean. The desired edge condition is reviewed around the optical path and the chosen foil.
  • Heat input reviewed. Cut strategy and fixturing are considered to help thin material remain flat and stable.
  • Critical dimensions inspected. Width, position, and edge condition are checked as agreed for the part.
Laser cutting a precision multi-slit optical plate

Configurations

Choose Your Optical Slit Configuration

From one precision opening to a multi-feature aperture, choose the geometry that fits your instrument and optical path.

Custom matte-black metal optical slit plate with one long precision slit

Single Slits

One precision opening made to your specified width and length. A single slit gives you a controlled balance of optical resolution and light throughput.

Ideal for spectrometers, monochromators, cameras, and laser systems.
Custom matte-black metal optical slit plate with a parallel multi-slit array

Multi-Slit Arrays

Multiple parallel slits made at a defined count and pitch. Consistent spacing and width help each optical channel perform in the same way.

Available with fixed pitch, repeated widths, and alignment features.
Custom matte-black metal optical aperture plate with stepped slits, a crossed slit, and pinholes

Custom Aperture Configurations

Combine stepped widths, crossed slits, pinholes, irises, tapered openings, or mounting features in one part for your optical path and assembly.

Designed around your drawing, holder, and functional requirements.

Build options

Materials and Mounting Options

Choose the metal, thickness, and interface that work with your optical path and the surrounding instrument.

Stainless Steel

A practical starting material for most optical slit plates, balancing edge condition, stiffness, and corrosion resistance.

Thin Opaque Foil

Foil thickness is selected with the slit width and optical path so the opening has the edge condition and rigidity the instrument needs.

Other Specified Metals

Material selection can be reviewed where thermal behavior, magnetic properties, conductivity, or a particular finish matters.

Mounting Features

Supply a free-standing slit plate or include locating holes, tabs, frames, and carrier interfaces for the surrounding assembly.

Applications

Common Optical Slit Applications

Custom slit plates support light control, selection, and alignment across precision instruments.

Spectrometers & Monochromators

Entrance and exit slits that set the balance between spectral resolution and light throughput.

Cameras & Sensors

Field stops and apertures that define the usable optical path at an image plane or detector.

Laser Systems

Beam shaping, spatial filtering, and controlled line apertures for laboratory and production optics.

Microscopy & Beamlines

Custom apertures for confocal systems, X-ray paths, synchrotron instruments, and scientific setups.

Calibration Equipment

Repeatable slit and aperture features for encoder, alignment, and optical calibration fixtures.

Start with what you have

What to Send for a Quote

You do not need a finished drawing. Send the information you have, and we will review the design for manufacturability before preparing a quotation.

Make the review more useful

Clear requirements help us recommend a practical material, thickness, edge condition, and inspection approach for your instrument.

Send your slit specification
  • Slit width, length, and required tolerance
  • Single slit, or the count and pitch for an array
  • Material and foil thickness, if already specified
  • Quantity and the stage of your project
  • Flatness, finish, blackening, or mounting requirements
  • A drawing, CAD file, sketch, or existing part photo when available

Inspection

Measured for Your Critical Dimensions

Inspection is set around the dimensions and conditions that matter to your optical assembly, not a generic checklist.

Width

Inspect the critical opening against the agreed dimension and tolerance.

Position

Check slit location, pitch, and locating features against the drawing datums.

Edge Condition

Review edge cleanliness and burr condition for the optical function.

Part Fit

Confirm the material, thickness, and mounting features fit the intended assembly.

Answers

Optical Slit FAQs

What is the narrowest optical slit you can cut?

About 0.015 mm (15 μm) is a practical starting capability. The final minimum depends on the material, thickness, and slit length. For sub-10 μm or sub-micron slits, lithography or electroforming may be a better process.

What width tolerance can you hold?

Tolerance can range from a few microns to about ±0.02 mm, depending on slit width and length. Send the target dimensions and we will confirm the tolerance for your design.

Can you make slit arrays and custom aperture shapes?

Yes. We make parallel slit arrays, stepped or variable-width slits, crossed slits, pinholes, irises, tapered openings, and custom aperture patterns.

How do you control edge quality?

Laser parameters, material handling, and finishing are selected around the part to produce clean, burr-controlled edges with limited heat effect. Inspection is agreed around the critical slit width, feature position, and edge condition.

Can you supply a slit that mounts in our holder?

Yes. We can supply a free-standing metal slit plate or make it for integration into your specified carrier, frame, or holder. Include the surrounding interface in the drawing or specification.

What material and thickness should I choose?

Stainless steel is suitable for many optical slit applications. The material and foil thickness are selected around the edge condition, rigidity, mounting method, and optical function that your design requires.

Custom optical slits

Start Your Custom Optical Slit Project

Send your drawing or slit specification. We will review the design for manufacturability and prepare a quotation.

Request a quote